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Design & Manufacture Semi and Fully Automated Bending Machines

Automotive Tube Samples

At Excel Machine & Tool, Inc. we can design and build a Semi and Fully Automated Bending Machine to fit your needs. Our machines, modeled in 3D space, are designed to your specifications in an effort to minimize your production costs and maximize your production throughput. For the parts that you need bent, Excel can design and build a Semi or Fully Automated Bending Machine that will produce your parts with a high level of quality and precision. Costly part defects can be prevented by incorporating POKA -YOKE techniques used to prevent simple human errors.

With the use of 3D modeling software, your machine begins to take shape. Starting with a 3D model of your part, bend tooling is designed around your part and a machine base is added. Once the basic design is completed, modifications are made to achieve a small foot print and an ease of operation. Next the electrical, pneumatic and hydraulic components are added into the machine design. The process is completed with the addition of machine guarding. The end result is a complete 3D model of your machine. In the event that the original part print is changed, the original machine design can be reviewed for potential tooling modifications.


Excel, a machine builder who can provide you with:

  • Minimal set-up material required
  • Improved part quality with the addition of the latest in POKA -YOKE techniques
  • Part locators designed to avoid incorrect loading of components
  • Operator friendly machines
  • Machines with space saving small foot prints
  • 3D approval prints
  • 2D machine design prints
  • Electrical, pneumatic and hydraulic schematics
  • Replacement details optional
  • Heat treated gib and slide assemblies
  • Heat treated tooling
  • Form tools and bending dies mounted with the use of screws and dowels
  • Ease of adjustment designed into the mounting blocks used to mount the form tools and bending dies
  • Automatic load systems - conveyor or hopper
  • Automatic unload systems - parts placed on a conveyor, stacked onto rods or dropped into a basket
  • Multiple stations combined with a transfer system
    • Secondary operations such as end forming, hole piercing, gauging or component assembly can be included
  • Changes to the original part design can be handled easily by reviewing the original 3D machine model
    • Minor modifications to the existing tooling can easily be handled at your location
    • Major modifications would require the machine to be returned to Excel's facility. Impact to your production would be minimized by have any new tooling machined and ready to install prior to the actual return of the machine.

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Automatic Head Rest

Automatic Listing Wire

Robot Unload

Large Brake Line

Small Brake Line

Cooler Line

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Downloads

PDFSemi Automatic Machine Features (PDF - 950KB)
PDFMachine Control Options (PDF - 135KB)
PDFApproval Presentation (PDF - 4.10MB)
PDFMachine Manual (PDF - 1.08MB)
PDFSchematics (PDF - 649KB)
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Semi and Fully Automated Bending Machine Manufacturing Capabilities


Materials
Aluminum
Brass
Copper
Galvan Coated Tubes
Nylon Coated Tubes
Powered Coated Tubes
Steel
Steel - High Tensile Strength
Stainless Steel
Wire - Low Carbon
Wire - High Carbon
Wire - Spring
Typical Products
Air Conditioning Lines
Air Conditioning Accumulators
Air Conditioning Lines -
Manifold Assemblies
Active Roll Suspension Tubes
Brake Lines
Chair Frames
Evaporator Condensers
Fuel Lines
Guide Wires
Gearshifts - Column Mounted
Gearshifts - Floor Mounted
Guide Tubes - Brake Cables
Guide Tubes - Sun Roofs
Guide Tubes - Power Cables
Head Rest
Heat Exchanger Tubes
Listing Wires - Curved
Listing Wires - Straight
Paper Coated Wires
Power Steering Pressure Lines
Power Steering Return Lines
Seat Frames
Suture Lasso Tubes
Transmission Cooler Lines
Transmission Shifters
Underbody Tubes
Industries Served
Aerospace
Agriculture
Appliance
Automotive
Construction
Furniture
Industrial
Medical
Military
Transportation
Clients
Banana Display
Beckman & Gast Co.
Bennington Furniture Company
Blue Grass Metals, Inc.
Brazeway
Camelot Manufacturing, Inc.
Cf Gomma Usa, Inc.
Chrysler
Columbus Components Group
Cooper Standard
Copeland Corporation
Dana Automotive
Dayco Pacific
Dayco Products, Inc.
DTR Industries
Dura Automotive Systems, Inc.
Edwards Holdings
Emerson Climate Technologies
Evana Automation Specialists
Flexitech, Inc.
Ford Motor Co.
Frigidaire
FRS Fluid Routing Systems, Inc.
GE Energy
General Motors
Harden Creek Machine & Tool, Inc.
Hitachi Cable Florida, Inc.
Hitachi Cable Indiana, Inc.
Hitachi Cable Queretaro, Inc.
Honda Of America
Industrial Distribution Group
Imc S.R.L.
Mac Machine & Metal Works, Inc.
Marley Precision, Inc.
Modern Industries
Mayflow Mexico
Nosag Spring
O-Flex Tube
Parker Hannifin Corporation
Phoenix Medical Products
Preferred Technical Group
Pride Manufacturing Inc.
Process Equipment Company
Robotic Accessories
Rts Wright Industries, LLC
Shelby Enterprises
TI Automotive Systems
Tri-State Roofing
Toyota
Van Scoyk Sheet Metal
Volunteer Metal Systems, Inc.
Watlow Electric Manufacturing Company
West Ohio Tool & Mfg.
Whirlpool
Xyz Imagerie, Inc.
YH America
Young Spring & Wire
Yokohama Industries of America

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